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DT125R Forum -> DEP -> Repacking DEP End Can
Post Info TOPIC: Repacking DEP End Can
Calum122


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Repacking DEP End Can
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Does anyone know how to or can give me a brief run down on how to repack the end can of a DEP pipe.


As a few people have mentioned bike is sounding GASH! I've decided it's not the PV or that it's blowing so it must be the packing on the end can.

 

Usually I don't notice cause I ride with my music on. But this morning I did notice that it's just too loud!



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Energized


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Hahahhaa Calconut! You're a funny bugger aren't you?

Take the end cap off by removing the rivets, remove the old wadding, replace with new wadding and pack in neatly and tightly, re-attach end cap with new rivets, done.



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Calum122


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Do i have any rivets lol. Will have to have a mooch.

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hairdoo


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Hi ppl has anyone done a repack on the dep can ? mines getting louder and is at least 3 yrs old , any pics or info on how to get this done would be appreciated.. Doo

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Calum122


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No word of a lie. It was easier than typing this message.

Take an 8mm drill bit to the middle of the rivits. Drill them out. And the sheathing comes out. Then repack the wadding. New rivits back on. Bish bash bosh. Easy job.

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hairdoo


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damn callum av all that stuff at work but damn me im at home ! obviously its weekend hmm wish I had known av air riveter n all id need guess i'll av to take it Monday in the tin box ... cheers chap

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hairdoo


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what do I need 4 repackin callum?


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Calum122


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Exhaust wadding on ebay for about 10er. I think pjme sell it too. Loft insulation is a cheap alternative.

Something like this. Maybe measure it or something. I jjst bought generic stuff and cut it down to size.

www.ebay.co.uk/itm/171368241876

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hairdoo


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gonna av a go today found some 5mm steel rivets , must av come from work in my pocket ! if anyones interested could do a few pics of the job ! but gonna try the loft insulation method ....

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hairdoo


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2014 - 1x.jpgcleaned up end can rebuilt wiv the loft insulation as suggested and blow me runnin great better than ever , revin cleaner tickin over sweet and barely needs choke ! also not smoking on start up ...
Am well pleased wiv results 4 less than a hours work ..2014 - 2.jpg

2014 - 5.jpg

2014 - 6.jpg

cleaned the tube wiv a rivet stem by poking out dirt on all the holes then soaked in solvent came up pretty good



-- Edited by hairdoo on Sunday 13th of July 2014 11:18:40 AM

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