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Post Info TOPIC: Smashed piston goodness!!


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Smashed piston goodness!!
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Met this lad a few day's ago near the local bike shops who was trying to figure out how to fit a new clutch cable biggrin so i fitted that and give him my number to ring me if he needed anything doing.
I told him at the time his engine was sounding a bit rough and to get it looked at.
So he rang me this afternoon telling me his engine made strange noises for about a mile, then the back wheel locked solid no

Just been to his and pulled the head off and this is what come out :







'int that lurvly biggrin Suprisingly, there's no other damage! barrel still looks tidy with no scrapes and there's no play in the big end bearing.
Piston kit, possibly a head skim and gasket set and it's all go again!

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banging!!!!!... no literally it was banging inside the barrel :D

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Damn it looks like the piston fell out of an aeroplane or somewhere very high lol, that is absolutely wrecked!! doh

Also if you're offering out a free service you can come and set up my clutch properly if you want lol biggrin


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Nonce

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why that happen is the piston to slack in the barrel or it one of them pattern part pices of junk ?

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Nonce

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39178_1526945970852_1150748386_1486810_7743402_n.jpg


simlar happend to me i thought my crank was going so i drove home at no more than 6 k and made it the 12 miles took the barrel of and was shocked i made it home the top piston ring was jamed in the piston but it still ran fine and ticked over perfect

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robin wrote:

why that happen is the piston to slack in the barrel or it one of them pattern part pices of junk ?




As element say's really. Too much piston to wall clearance so it rattles round and eventually snaps.

As far as i know (never checked myself) it's the genuine yamaha piston. The bikes a 55 plate dtx with 16k on the clocks.



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xGINCATx wrote:

Also if you're offering out a free service you can come and set up my clutch properly if you want lol biggrin




If you were local i would biggrin because i'm kind like that smile

I'm not charging a penny for the above work or for putting it back together.He only lives about 5 miles away from me so it's not really costing me anything.

And it's fun biggrin



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If you were local i would biggrin because i'm kind like that smile

I'm not charging a penny for the above work or for putting it back together.He only lives about 5 miles away from me so it's not really costing me anything.

And it's fun biggrin

 



Fair play bud, helping out fellow dt owners!! Nice one!

That piston is well fuked!!

 



-- Edited by fray on Friday 27th of August 2010 12:17:57 PM

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Probably the original piston at 16k. Agree with your diagnosis, skirt failures generally indicate piston/bore excessive wear as you know.  DT`s are generally bullet so again another poor maintenance issue. Somebody wasnt doing their job! These engines dont break, they get broken.

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Mines a ticking time bomb..33k miles, original piston/rings and still sounds/runs fine. and its not slapping bad either!! Its gonna go soon it has too but I thought that 15k miles ago!! Ill just fix it up when it does bang or it gets to the point where it really has to be done. I rarely rag my bike anyway... bombproof? my engine defies common beliefs. I bet I can get it to 40k. I will frame the piston when it dies!! I used mobil1 fully synth for 20k miles and silkolene fully synth for the rest. Thrash your DT's constantly and you will end up rebuilding every 10k miles and thats good going tbh.. Mine has been derestricted from 4k miles and a derestricted front pipe from 12k miles.

-- Edited by element on Saturday 4th of September 2010 02:38:51 AM

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hmm my dtx has covered 21.000 miles n is too the stop down bypass every day goin to work tops out at 80 with dep rear can n earthed wire , run it on silkolene synthetic never had a moments trouble, av got barrel back today so will be busy today/tomorrow .. the joys of running in eh NOT !!! disbelief

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Mines done 10k miles and is on it's first overbore now! and it's getting really sloppy lol Gonna be on it's second over soon...

Of course that's assuming the mileage is correct! which it's probably not lol



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Just done one of those mot history checks on my bike and it shows the first mot as being in 2007! at which time it had 5000 miles leading to the 10,000 it has now.

Any ideas why there's no history between the 2001 - 2007 ? I assumed the dvla history check would show them all!

(unless it was off the road between those dates of course)

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Mines at about 16890 and its on its 2nd rebore................

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is it me or am i right in thinking that the rebore dont last as long at the original piston?

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Dude! re-bore = over size piston , don't use the original piston or u will get the above ^^^ chunks of piston rattling about the crank case lol oh and low/no compression

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ouch ! has anything fallen into the bottom end ? i would double check before putting it together again, last thing you want is it messing up the gear box :/

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It wouldn't go into the gearbox housing as it's a sepearate compartment unless it mashed it's way past the oil seal but it'll most likly jus go round n round the crank case takin out chuncks of the cases bottom of the piston and prob crack the cases== bad times lol

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craigbulmer wrote:

Mines at about 16890 and its on its 2nd rebore................





mines done 18200miles but had piston and rebore at 12000miles the only trouble i have had with it is a couple of spark plug failures and a leaky head gasket as was pattern part not genuine.

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Fuuuuuuuuuuuck thats a mess! I agree with some of the others, you need to drop the engine oil out of it, turn it upside down without the cylinder on and shake sh*t out of it, there is bound to be shrapnel in the bottom of the crank case.

I've come unstuck because of this before, the skirt on the piston shattered, so I took it off, new cylinder & piston, 30 miles later, something that was left in the bottom of the crank case worked its way out and screwed a brand new cylinder and piston.

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Nonce

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thats not a standard piston btw


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people this was last year? long done by now

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