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Post Info TOPIC: Power valve modification for over sized bore's


DTR Trusted Engine Builder

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Power valve modification for over sized bore's
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just a quick bit of info for any one needing to no how to adjust the pv on your cylinder after having it over bored mines 57.67 now and the piston and rings hit the pv !

so when you get ya barrel back bench it and assemble it all as normal then with the pv in the closed position use a bright coloured marker to draw on pv on the area needin modding, pic 1 shown in red!

then remove the power valve and it exposes the area needing a fettle seen in pic 2 

you can either use a dremel. die grinder with a carbide burr or a file

while removing material keep installing the pv halfs now and again until you have removed enough of the surface to have 1mm clearance from the piston/rings

jobs a gooden !

no more wrekked new top ends

smile



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Guru

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good thread norfe,

u should join photobucket to upload pics tht way u can have nice big full size pics ; ) just a thought, btw i sent off the head stays today

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DTR Trusted Engine Builder

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im on photo bucket pal how do i put em on here just copy and past the link?
whats btw?? ha

heres a link to me photo buket all my by gone projects if u wana look
https://s1141.photobucket.com/albums/n594/NORFE1984/

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Guru

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btw= by the way lol

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Guru

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Great thread thanks mate

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Photobucket


DTR Trusted Engine Builder

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haaa haa what about..."XD" that i keep seeing on posts



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Guru

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thts a smiley face on its side X = eyes D =mouth lol

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DTR Trusted Engine Builder

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ha ha or8....smile



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DTR Member

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just thought as well i bet the person at the shop told me i could only have one more rebore on my bike because it will start hittting the p valve if i have anymore i can hear a clunk every so often top end is comin of today 2 moz examine if its damaged theres a 100 quid down drain if it is genuine yam piston =-(dead 



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big bob


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From my experience with rebores etc etc, these garages ESPECIALLY my local yamaha dealer tend to forget about the powervalve bit etc etc, trial and error really I suppose, we do learn the hard way :-S

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Photobucket


DTR Trusted Engine Builder

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yeah all the re-bores iv had iv never had one vendor say about the pv

common sence really as we no its ther so should always be checked any way if any alteration to bore size

smile



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DTR Senior Member

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wouldnt apply to me as i dont have a servo as it messed up on me. now i just have it pinned open. dont need to worry about things like that.

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NEV


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Another thing people overlook is that when having an overbore done, the head gasket needs reaming out,as well as having the power valve ground to suit.

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