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Post Info TOPIC: Soldering clutch cable


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Soldering clutch cable
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Used up my spare clutch cable and forgot to order a replacement now its held on by a few strands by the nipple near the handle. So I decided to solder to the bloody thing lol. I`ve ordered a new one now which will be here around weds I think it will last erm about a dayno. Taking predictions right now lol.

Also Anyone done this before as a temp fix or do you have a better fix to offer us  smile



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a local mechanic told me about this

he says he makes his own cables if he cant get replacements using these brass nipples and soldering the cable into it. i asked him the solder holds and he said yh

but i was asking about a cable for my powervalve and i manage to find part numbers before i made my own

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So it may last me till Weds then lol


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id give it a go

whats the worst that could happen

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This is it mate I`ve already done it just hope it holds out

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DTR Legend

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just dont go to far from home lol

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Guru

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Too bloody right Toy I live in the middle of no where as it is lol

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DTR Legend

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lol nipple

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MDK


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yeah as I thought had to google there.... choc blocks

have made up ends for home made cables in past with them for field bikes ect and they did the job fine in most cases out lasted the bikes lol

 

the cable on my 4dl broke on me once and I got 8 mile home by bumping it in second and slowing down almost to stand still to 3rd got me home at slow speed.....and yes trafic lights cought me out once or twice lol but still got back fine



-- Edited by MDK on Sunday 1st of July 2012 01:10:15 AM

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good clean up of a old batterd  dtr  95

 



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Well so far so good lets see if it can make it till Weds smile



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MDK


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yeah have in my day use one of the little brass screw things out of those white plastic wire junction /joining things ..fck what do you call em??????

choc block I think  ?

yeah used the brass bit out of one of them lasted realy long also lol . involves a little  sanding to make fit  but works a treat

 

also if you can a blob weld on the end and filed to suit works also



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good clean up of a old batterd  dtr  95

 



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Connector blocks I think them are called ?

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Traffic lights are defo the ones to mash you up when your not wanting to stop when your in a situation like having no clutch cable lol

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Ive been riding about for 2 days without a clutch, I just kick it into neutral at the lights and give way streets, then just rock the bike backwards and forwards using the front brake and then kick it into first without any trouble at all. I was forced to do this otherwise I couldn't get places I needed to be lol


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MDK


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without a clutch or cable ???? even as a last resort if cable tie a bit of string round it and pull to change gear lol ...screw crashing throu gears or almost stoping to change gear



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good clean up of a old batterd  dtr  95

 



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The cable, not the clutch! Hahaha

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Soldering can make a perfect job but you have to be able to get to enough exposed cable and be able to either lose a little of the cables length or patch in a piece of cable, most of the time a good repair isn't possible as there isn't enough cable exposed but when it is it's possible to create a perminent repair. To make a good job you have to overlap the existing cable slightly, it will solder as this stage but it tins better and is easier to work with if you wind a little solid copper wire around the joint, the type you find in electrical wiring is perfect.
I've mended all kinds of cable in this way, motorbike cables, car seat latch cables, I've even repaired a multigym cable and the repair easily stands up to me maxing out the weights.

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Dt's are bullet proof. I rode for weeks without a clutch cable and The gearbox is fine. They're not high powered machines they can take a little abuse.

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