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Post Info TOPIC: help draining the coolant system please :)
NEV


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help draining the coolant system please :)
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Aye suppose you can do that or at the pipe at front of engine, where it comes out the pump housing.



-- Edited by NEV on Friday 30th of November 2012 08:29:55 PM

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Basically I need help the drain bolt for the coolant system is really badly rounded is there any other way to drain the system I need to do it asap because my bike is just running on tap water atm and its getting a lot colder any help will be greatly appreciated thanks in advance guys
Here's the bolt I'm trying to get out

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NEV


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Carefully using a dremmell or a 1mm cutting disc on a grinderette, cut in a groove on the screw head, then get an impact screw driver if a normal flat head one won't get it out.

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Really good idea thanks nev :) one more quick question though once the system is drained and ive put the correct mixture in do i have to bleed the system or anything? Or will it ok if i just top it back up?

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NEV


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Run the bike with the rad cap off for a couple of minutes gets all the air out, top up if needs be, then bang the cap back on. also make sure the expansion bottle has coolant up to the 'MAX' mark

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Ok mate thanks a lot I don't have a drummer or anything like that I've tried using a hacksaw to create a new head to remove it if you know what I mean but still no luck :( would it be ok If I just pulled the hose off the bottom of the radiator and get as much out as I can measure that in a jug and then put the antifreeze in if you get me ? Cheers

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Yeah ended up doing that cheers for the help buddy

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Yeah but it looks like the waterpump seal is malfunctioning. That housings got to come off so might as well get it done properly.

Buy these to get it all back up again

http://www.ebay.co.uk/itm/150596782086;jsessionid=9F62E3D7D0A7ADD7C1524D1C02867EED?ru=http%3A%2F%2Fwww.ebay.co.uk%2Fsch%2Fi.html%3F_sacat%3D0%26_from%3DR40%26_nkw%3D150596782086%26_rdc%3D1



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Ok I'll get a mate to look at it im not that great tbh if i get it done I'll definitely use them bolts cheers for the link

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Have you tried using grips to get the screw out?

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I tried everything to get the bolt out managed to do the coolant so just gonna leave it now until ive got the funds to get the bolts replaced with the ones callum posted

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NEV


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If you can get it to KK I'll get it out for you

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MDK


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or a good old hax saw to cut a line across it makeing the screw flat head screwdriver type ....

last resort file flat each side and get some grips on it .

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Thanks for the offer nev i have nothing to replace it with i tried the hacksaw good idea with th file mdk but ive done the coolant now I'll just leave it until i can afford to make the bike in a bit better condition cheers for help guys

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NEV


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Plenty of bolts and screws here, if needs be mate, I even have a gasket kicking about for the housing too.

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Thanks nev funny actually because Ive just been to change the gearbox oil and it was a blackish colour but then the drain bolt bloody snapped in the hole I dunno what to do mate?

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NEV


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Undo and take out all the screws and take off the clutch case cover carefully, so as to preserve the gasket, thats if you havent got a replacement handy, then you may be able to get some mole grips on whats left of the screw. if not you'll need to get an easy out on the screw shank .

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How much antifreeze do these bikes take?

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I believe its about 900ml buddy

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Sound,decanted a litre out so ill borow one of swmbo measuring jugs to catch roughly 900ml water!

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Don't think it really makes a difference. I just bang anti freeze in there. Then top it up with water. Never once measure it.

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am i the only who who just un does the bottom rad pipe from the rad puts my hand over the hole on that day and puts my mouth on the filler cap and blow throw


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yes, for obvious reasons.

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