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Post Info TOPIC: DT200R Supermotard project


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DT200R Supermotard project
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I though it would be fair to share some pictures of my project as I saw many good ideas here on this forum. The base is a 1995 DT200R. We never had the DT125R here in Canada.

The bike wasn't running when I bought it last year. The engine was in boxes. Transmission problems apparently. I had a reliable mechanics to make a full rebuilt (used Wiseco piston at second oversize), including a few performance mods as a mild porting of the cylinder, shaved head, reed cage porting. I'll use a WR200 FMF fatty exhaust system and silencer with it.

Here are the pics...

Starting point

New frame color

All powdercoated bits

Supermotard wheels mounted

brake parts

Engine ready to come back in the frame

Engine just reinstalled

Fitting test of FMF pipe

It start looking like a bike again

I still have a lot to do but the plan is to complete the project and make it run before winter.

 

 

 



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MT-01 2007; VF1000R 1985; RZ350 Hybrid project; RG250 MKIII (RZ powered); DT200 SM project


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So far it looks awesome mate, cracking job.

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that is Mintbiggrin, what carb are you putting on, v-force reeds?

did you get your fairings from portugal?



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the only way is YAMAHA DTR wrote:

that is Mintbiggrin, what carb are you putting on, v-force reeds?

did you get your fairings from portugal?


 

I'll use the original carb with some bigger jets. I bought Boyesen reeds on ebay but they don't fit on the cage. There is a lot of confusion about the parts number here. In USA, they only have the WR200 model for one year but it's often called DT200. Here in canada, we just had the DT200R 89-95 but never the WR200. Yes, I bought all fairings from portugal. It was money well spent, even if the fit is not 100% thou. I found the information here. Also plan to trim the seat foam to match the rear fender.



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MT-01 2007; VF1000R 1985; RZ350 Hybrid project; RG250 MKIII (RZ powered); DT200 SM project


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theres also the dt200wr, wr200 rd, dt230 lanza, all similar

wr200 reeds should fit, i was asking about the carb as its the same as a dt125 (tm28ss) and is very small even for a 125 considering yz125 have 36-38mm carbs

ever find a 200 top end, let the people on here know, its gold dustbiggrin



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That looks stunning bud! You've done a really good job with that. I love the colour scheme aswell as the lovely Rims wink



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i just realised the 2t oil goes in the frame



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that looks sexy as hell allready mate haha how common are dt 200's in canada? i wonder how much it would cost to import one

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That's looks real nice, looks like you've spent some money and not cut any corners. Look forward to see the end result.

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i love these projects haha no waiting around


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ToySoldier wrote:

that looks sexy as hell allready mate haha how common are dt 200's in canada? i wonder how much it would cost to import one


 They are not so common at all. That's why I wanted one. Most of people who drive a dual purpose prefer bigger 4 stroke like XL600 or DR650. We don't often see supermoto either. We only see DRZ400 or WRX250 on the road. I think the DT200 is the last two stroke dual purpose in Canada.



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Kalamity Kid wrote:

That's looks real nice, looks like you've spent some money and not cut any corners. Look forward to see the end result.


 I'm sure it will cost more than the selling price, new in 1995 LOL. I don't do this on a budget. I just want a special, unique bike at the end of the project.



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Dude that is such a nice bike good job!

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coolstorybro-1.jpg



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really liking this man. proper job, thats crazy with the 2t in the frame like that i know honda xr's have there engine oil in the frame but 2t oil? thts mad lol id like the twin rad setup on mine as im running pre-mix so no need for the empty 2tbottle jus sitin there using valuble space for summink else lol, how much wer thos rims aswell m8 and wer they from canada aswell?

btw i think the rear brake fluid res is sposed to go jus above wer the rear brake switch mounts? its like this on the 125 but not 100% most likey same as the 125 tho

 

edit: ah yea you moved it lol 

 

oh yea and that fmf pipe is luuuuush! lol



-- Edited by DT-R_bradders on Sunday 30th of October 2011 11:48:18 PM



-- Edited by DT-R_bradders on Sunday 30th of October 2011 11:49:25 PM

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dan


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Oh man, this is cool, I just started the resto of my 1995 DTR200 also.

 

Sent the frame out for powder coating 2 weeks ago, can't wait to get it.

 

Glad to see I'm not the only one spending thousands on an old bike.

 

I'd say 90% of our parts are the same as a DTR125.

 

I'll start my own resto thread later so we can compare our projects.

 

Where did you get your spokes from ??

 

Mine, as ugly as yours...biggrin

 



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DTr 200 1995



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dan wrote:
Glad to see I'm not the only one spending thousands on an old bike.

 Where did you get your spokes from ??

 


 I bought the outer rims on ebay. Both 3.50 X 17. I fitted BT-003 120-70-17 front and 140-70-17 rear. There is not enough space for chain guard anymore. The spokes ? Well, I asked here and did a lot of seach on the net but didn't find any answer. I sent the hubs and rims to a specialized company in USA named Buchanan. They made custom spokes to fit. It would have cost less to buy wheels from another model and have them fitted. But I had the hubs powdercoated at the same time, put new bearings in, spokes are stainless and won't rust anymore, so I guess it worth it!

It would be a pleasure to share any information.

We are probably nuts but at least, we are not alone!

Where are you from?



-- Edited by Erbisa on Wednesday 2nd of November 2011 01:33:38 AM

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SS spokes are definitely worth it, going on 3 years and no sign of corrosion or rust biggrin



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dan


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Buchanan is the place I was going to try as soon as I receive my rims, they make custom spokes which is great.

 

You're right Seiki, SS spokes is what I was looking for.

 

I'm from Montreal.



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DTr 200 1995



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dan wrote:

Buchanan is the place I was going to try as soon as I receive my rims, they make custom spokes which is great.

 

You're right Seiki, SS spokes is what I was looking for.

 

I'm from Montreal.


 No kidding! I'm from Montreal too. Ile-des-soeurs to be specific. I though I would be the only road legal two strokes Supermotard at least in Montreal. I guess my project is not so unique after all LOL.



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Lmao! Small world eh guys? I think that when you both have your projects finished, you should meet up and get some footage/pics together! wink



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Seiki wrote:

SS spokes are definitely worth it, going on 3 years and no sign of corrosion or rust biggrin


 lmao!! ah seiki u make me laugh, has ur bike even seen a single raindrop? lol 

 

but stainless is the way to go my standard spokes on the back of mine are like twiglets lol



-- Edited by DT-R_bradders on Wednesday 2nd of November 2011 09:11:51 PM

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dan


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Small world it is, this is very surprising, it took me months to find an half decent 200, they are very rare and mainly are used as dirtbikes = highly destroyed like mine.

 

We'll definitely have to meet once we're finished.



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DTr 200 1995



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Look what I found in my old spares boxes. This aluminium shifter pedal fit right in place. It comes from a Honda VF1000R.





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nice solid lever there dude will feel alot better than the stock one as u wont have any play in the end bit that pivots, jus dont drop it on that side! lol

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very nice mate, keep up the good work.

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shame they dont do fmf pipes for the 125 deps are made cheep and nasty

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i feel left out my dt200r looks like s**t

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zx6r, crm250 mk2, crm250 mk3, dt200r  



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everyone does a supermoto conversion , makes the trail version more rarebiggrin



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did you ever get the bike goin? hows the FMF fitment? did any of the bolt holes line up?



-- Edited by the only way is YAMAHA DTR on Sunday 15th of April 2012 05:19:15 PM

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That is just sex in my pants.

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The Leviathan Project

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