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Post Info TOPIC: Project 92 DTR AKA Big Pile of Bits


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RE: Project 92 DTR AKA Big Pile of Bits
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GGoing for a white Polisport supermoto front fender and white and black Polisport enduro headlight when funds allow...

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Guru

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Looking absolutely sweet mate.

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The Leviathan Project



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Wee update, not really done much since getting it powder coated.

 

Tackled the seat, marking it up and cutting it.  Got some fabric off ebay but it was no good as it didn't stretch at all so wouldn't fit.  GOing to go to an actual fabric shop and see what I can get.

 

 

 

 

 

 

 

Mock fitted the side panels again, just to see how they were looking.

 

 

Got a complete new set of bolts for the build...

 

 

Polisport rear light fitted...

 

 

Got the gold renthals as part of the original black and gold colour scheme I was going for.  Thought it was a waste to sell them so am going to see if the powder coaters can do them orange for me.  Might have to sand them down after to get bits to fit but nothing ventured...

 

 

Tthe rst of the bits for powdercoating getting cleaned up in my massive workshop (or the world's smallest shed).  The missus hasn't noticed but the plastics have been run thru the dushwasher a few times now to clean them up...

 

 

So that's were I'm at now, depending on funds will hopefully get the rest of the bits powder coated.  Just got the last few bits I need for the engine rebuild so that's on the to do list too.  Anyone got any tips before I start for some easy upgrades to the engine?

 



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DTR Legend

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very nice mate, done a top job on the seat too! what colour you getting the fabric?

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K6 DRZ 400sm



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Just gonna get a black seat cover, nothing flash

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Few more pictures, had a problem with the radiator/oil tank brackets because of rounded off bolts on both top mounts.  Ended up drilling right thru them both.  Finally got the right bolt - a m6 x 80 mm to go right thru the top bracket holes, you wouldn't notice the difference.

 

 

 

 

 

 

My first passenger...

 



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DTR Legend

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Orange & white does look the nuts tbh!

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K6 DRZ 400sm



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Almost forgot, been stripping more parts for powder coating

 

 

And this is how the plastics look after a few runs in the dishwasher....

 

 

The dishwasher on the other hand ain't looking to good so don't try this at home, or at least not at your own home....



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Off to the powder coaters again tomorrow.  These bits to get orange'd:-

 

 

And a few more bits for gloss black, will hopefully have them all back in a week or so.

 



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Loving the project Slinky. Your doing a top job there m8 & them colours are the business look forward to seeing more pictures in the future smile



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Minor update whilst I wait for bits coming back from powder coating.  Been busy with my orange paint.  Ordered some frame protection tape to use around the swing arm to try to preserve the paint work.

 

 

 

Took a bit of a gamble on Ebay and managed to get these....

 

 

 

 

They are unbranded 17 x 2.5 and 17 x 3 wheels with good tyres on with plenty of tread.  Came with hubs, sprocket, disks and spindles.  All for 75 squid plus postage.  I'll dismantle the wheels, get the rims powdercoated and shiny then rebuild on to my hubs.  With luck the spokes will be re-useable but might need to get new ones.



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Forgot to say, got the right material for re-covering the seat and got it sorted.

 

 

 

Just a few bits missing but i'm getting there....

 



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DTR Legend

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That seat looks perfect mate, dunno about the comfort tho?

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K6 DRZ 400sm



DTR Trusted Engine Builder

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whats the wheels off do u no?

the front disc looks well

 

iv just bought a 300mm front disc to mod on just got to make an adapter plate as its off a zzr 600 lol



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Think they're off some cheapy bike, they say something like 'skyteam' on them. I'm not bothered tho once they've been powdercoatedt they should look pretty good.

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MDK


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looking sexy ...have to say thou argghhhhh skyteam wheels chinese .. your dt is going to be insulted lol

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de restrictions

good clean up of a old batterd  dtr  95

 



DTR Trusted Engine Builder

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ohh noo

my mates brother jumped over a hump in som grass lanmded hard ant the front wheel crumpled on his lol cheap chineese tat, if ur rebuilding them use ss spokes for abit of strenth



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NEV


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Coming along real nice Slinky, that front wavy disc looks like it has the 3x2 hole pattern same as the DT but would it fit on the DT hub, have you an old DT wheel knocking about?is there any chance you could measure the I.D of the disc see whether it would fit, if it did, it would sort out my problem with keeping the Brembo on without changing back to the single pot caliper all the time, when fitting Enduro wheels back onto mine.



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DTR Trusted Engine Builder

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yeah thats what i was thinkin nev...looks similar and alot of the chinky stuff is copied oem specs

so yeah be nice to no if you could offer it up to a dtr front wheel biggrin



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Not got the front wheel anymore as some bar steward stole them. Am away for the weekend but will measure the disk when I get back. If it's it any use to you it's yours.

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Amazing project, love the colour scheme as well the swing arm looks the dogs

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Measured the internal diameter of the disc, looks like 9.6 cm ish.

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Got a load more bits back from powder coating, really pleased with the results.

 

 

Brake calipers will get new seals and pistons.

 

 

 

Hubs all tango'd ready for building on to my cheap chinese rims...

 

 

 

Rear shock and dogbones ready for back end rebuild.

 

 

 

More bits...

 

 

 

 

Wasn't sure how the renthal bars were going to come out but they look pretty awesome....

 

 

 

Finally managed to source an undamaged set of engine cases that I was happy with, so the engine re build can actually start now....

 



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DTR Legend

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mmm those calipers look nice! bet all this recoating is taking a chunk out of the wallet!

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K6 DRZ 400sm



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proper job that fella,awesome attention to detail. another stunning dt being reborn jawdrop.gif



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money killed everything....



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Loving the piccy's loving the inspiration i'm getting from this thread. Keep it up!

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The Leviathan Project



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1st time ive seen this mate, must say she is a stunner, youve done good there pal!!

Ooooossssshhhhhh bang tidy lol

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POLISHED STUBBY DEP PIPE FTW

MY 'BAD BOY' BUILD 



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Cheers for the comments. Learned the hard way from working on my mini, that it's better to spend a bit extra first time and get it right. This second lot of powdercoating cost 60 squid, again pretty reasonable. Took inspiration from a lot of bikes on here already, so many good ideas and mods.

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This is awesome, but theres a couple parts that are going to cause you issues man. I'll warn you from now.

The chain slider will ruin your chain when the paint flakes off, spreading orange flakes all through it and the swing arm. It's annoying the original colour but nothing can be done about it. It will also be a nightmare to keep clean, and once it flakes it will look worse than if you left it alone.

Same things with the shells as soon as you tighten them, the paint will just rip off. Ended up having to sand the paint off. I was advised about doing my callipers so interested to see if yours still function ok, will do mine if they do.

Remember parts get blasted so you don't really need to sand them.


Cant wait to see the end result!



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Guru

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i was looking at those exact engine cases

i put the first bid in but that reserve man

how much you manage to get them for

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