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Post Info TOPIC: 1990 full DtR rebuild starts


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1990 full DtR rebuild starts
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Ok so shes not much to look at but shes gonna be a beauty , Got my frame yesterday cheers andyyam, so first point of call  is the sander at some point today



-- Edited by tripr on Thursday 18th of October 2012 07:24:07 AM

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get some good chemical paint stripper paint it on thick and cover with bin bags over night ...paint usualy falls off saves loads of work

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de restrictions

good clean up of a old batterd  dtr  95

 



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Did think about going down the powdercoating route even looked into it but ill probably do it all by hand with a quality tough paint.

rust wise it wasnt that bad its only really the tail end  , most of its coming off quite easy once you put your back in to it that is, 

its coming on though not bad for a few hours



-- Edited by tripr on Thursday 18th of October 2012 07:49:38 PM



-- Edited by tripr on Thursday 18th of October 2012 08:04:05 PM

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How much does it cost to get a frame sandblasted then powder coated?


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Shouldn't be too much. Definitely worth it.

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WoZz wrote:

Why not just get it sandblasted then powdercoated ? ALOT less pissing about...


 I will not be powder coating a frame or swing arm for any future projects. It just cannot take any abuse without chipping during a rebuild!hmm



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DT125r project-here we go!


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well not exactly by hand, more like by hand with a dremmel an sanding stones .

painted up today got a couple of coats on, I will stick a few more coats on as yet.



-- Edited by tripr on Friday 19th of October 2012 06:21:48 PM

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cheers mate, no just a half can of wurth primer i had left over to start  that was a rust inhibitor and primer in one  , Then  its had 2 an a half cans of hammerite white smooth direct to rust 4 coats  thats good tough stuff.

I think ill give it a few more coats yet, then ill run a tap through all the thread points.

waiting on the loom i won of ebay to carry on with it now  ,  i also got it a new full set of stainless allen bolts  for the build



-- Edited by tripr on Saturday 20th of October 2012 10:10:57 PM

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today she has a has a heart

 

an a battery an air box

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Very nice keep up the work

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cheers m8 still a way to go yet before shes mot ready .. i try an have a little go at something new each day. new bolts turned up still waiting on the  wiring loom.

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fresh stainless allen bolts

 

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-- Edited by tripr on Tuesday 23rd of October 2012 07:16:39 PM

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Those wheels will suit it really nice when it's finished

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Pwoar that's lovely, digging the colour scheme.

Word of warning mate, get he paint off the chain guard, the second you start it up it will spoil your bling chain. And then look crap afterwards. Painted mine then almost learnt the hard way.

Perfect time to re-route the loom too, to the right side it's so much easier

Updates please following

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Cheers m8 did have that thought on the chain guards to as soon as id done them.

looms fitted down the right as you said loads easier , in good condition to not a bad buy for 14quid posted it seems complete minus the lighting blocks . not an issue though as im using aftermarket front an rear lights anyway.

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front brake finall still need a tidy

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pretty much there proper fitament of the rear wheels still needed then just lights, swiches ,ignition , indys, tail tidy , number plate, an a new chain an sprockets maybe a few other little bits



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looking good

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The blue and white is such a nice combo, you wont be able to park this anywhere man

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looks good. what are the wheels off ?

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03 Supermoto'd Dtr 

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Haha i know seiki m8 im already like that with my other one it usually gets parked in view,So when i go in a shop or post office i can keep an eye on it..

blue an white must be my colours anyway i used to always wear white an blue all the time.


phil

them wheels m8 were of a tdr but not a straight forward fit at all like the spoked ones iv had to use the tdr forks an make up sleeves to make the forks fit an the back wheel needs bored out a bit yet to take dtr bearings


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tripr wrote:



phil

them wheels m8 were of a tdr but not a straight forward fit at all like the spoked ones iv had to use the tdr forks an make up sleeves to make the forks fit an the back wheel needs bored out a bit yet to take dtr bearings


 

Mate! That's a real mission to do that! Why not use the original bearings and use the TDR Spindle.



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Calum122 wrote:
tripr wrote:



phil

them wheels m8 were of a tdr but not a straight forward fit at all like the spoked ones iv had to use the tdr forks an make up sleeves to make the forks fit an the back wheel needs bored out a bit yet to take dtr bearings


 

Mate! That's a real mission to do that! Why not use the original bearings and use the TDR Spindle.

 

Already tried that m8 it means id need a tdr swingarm and rear brake mount aswell.  i want it so i can change back an fourth as i love a good dirtbike but want an sm kit aswell

 



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Fair enough.

I'm no expert I was genuinely asking

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Oh right interesting, yeh fair enough there's times I wish I had the dirt set I could take on and off

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03 Supermoto'd Dtr 

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no worries m8 an yeah ya dont half miss a dirt bike when you cant do dirt.
recieved a few more parts so were off again

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dirty spokes

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30 mins dremmel wire brushing later

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better

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Led tail tidy

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gone for a yz tail an a bit of chopping  instead of the hipres fender  everbodys got them now  wanted to try an be a little different,,  wish id left another half inch on it tho to use the frames original bolt holes

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fits ok tho nice an solid

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Fitted an refitted the seat cover again to pull out the crease id left  but the shadow of it remains should dissapear now over time

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rear brake switch done

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As you can see the blueseat covering minus the crease and tank are not original yam but there pretty damn closeish     .      Now to just wait on more bits



-- Edited by tripr on Sunday 11th of November 2012 09:57:42 AM



-- Edited by tripr on Sunday 11th of November 2012 10:04:38 AM

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More bits great fun getting the tail light up an running its on now and the brake light just doesnt switch off with the the switch

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autolube setup

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new ignition an a pile of other bits came good man deeteemx

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had a real dirty rusty big one

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now its come up pretty respectable .



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Nearly there mate, all looking good.

Think you've ended up with a DTRE rear brake light switch though, might be why your having problems with it.

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Looking really good man that last pic on page 1 looks like a YZ

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Deeteemx wrote:

Nearly there mate, all looking good.

Think you've ended up with a DTRE rear brake light switch though, might be why your having problems with it.


 

 

Thanks lads thats good to know i love the yz's too when  is all done ill be loooking to either sell or swap  this or my road dtr to fund the buying of a yz400 or wr426, I will still keep on a dt for the collection tho.

few bits to go an its done got some led indys with inbuilt resistors all good  no flash rate issues  ,  the number plates on its way,,

So one front brake light switch needed a good battery maybe i should slip on a non motorcross rear tyre too for mot sake.

 

 

 no i had got the brake light up an running  ok the brake switch is  ok  , what i cant seem to get right it one rear light or indy is always on  no matter whether  i have the handlebar switches set to on or off , front end wise the switches are all good  so theres something wrong in my wiring somewhere im sure of it

 

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-- Edited by tripr on Friday 23rd of November 2012 08:37:48 AM



-- Edited by tripr on Friday 23rd of November 2012 08:39:34 AM



-- Edited by tripr on Friday 23rd of November 2012 06:53:45 PM

 

thought id go all out an just bought some digital clocks   what the difference beetween vapour an vectors anybody know 



-- Edited by tripr on Saturday 24th of November 2012 11:01:59 PM

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Looking good mate, what happened to the dep endcan?

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