DT125R ARCHIVE

Members Login
Username 
 
Password 
    Remember Me  
Post Info TOPIC: Coolant leak?


DTR Respected Member

Status: Offline
Posts: 30
Date:
Coolant leak?
Permalink  
 


Alright guys just went to replace exhaust bolts going into cyclinder head, after I removed the lefthand one after checking it fits I had coolant leak everywhere so im guessing I've damaged a pipe of something insead the head just wondering if any of you know what this could be ? Bikes an 07 RE .

Thanks, Robert



__________________


Guru

Status: Offline
Posts: 7569
Date:
Permalink  
 

Should be pretty obvious. Where's the leak coming from?

__________________

Always Originate, Never Pirate!

The Leviathan Project



DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Its coming straight from where the bolts goes in think it might be the waterjacket?


__________________


Guru

Status: Offline
Posts: 7569
Date:
Permalink  
 

Oh ****. Well you've obviously over tightened it then. Gone straight through the aluminium and pierced the jacket!

__________________

Always Originate, Never Pirate!

The Leviathan Project



Guru

Status: Offline
Posts: 7569
Date:
Permalink  
 

I'd day that's fooked mate. Going to need a new jacket. People are usually flogging them on here for cheap. But they'll probably need a rebore.

__________________

Always Originate, Never Pirate!

The Leviathan Project



DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Oh dear never felt any resistance. The new bolt appeared to be the same lenght aswell, will this be fixable or am I goin to have to fork out for a new cylinder? Thanks

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Ok cheers mate.

__________________


Guru

Status: Offline
Posts: 7569
Date:
Permalink  
 

New jacket??? Sorry. New cylinder.

God I'm special.

__________________

Always Originate, Never Pirate!

The Leviathan Project



DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Thought that might be the case i'll keep an eye out for one. cheers

__________________


Guru

Status: Offline
Posts: 7569
Date:
Permalink  
 

That's the only thing it can be if that's where it's coming from. It my be the case that the exhaust stud always had a hole in it and it blocks it off. I'm not a 100%

__________________

Always Originate, Never Pirate!

The Leviathan Project



DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Its definely been the new bolt thats caused it, do u have any idea whats a reaonable price to pay for a new cylinder?
Robert.

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Will put some photos up and yes normal bolt tightened it up and when I took it back out coolant went eveywhere just my luck! Found a cylinder original bore for 60 never been used.

-- Edited by robertdtr on Friday 28th of December 2012 02:20:53 AM

__________________


Guru

Status: Offline
Posts: 1017
Date:
Permalink  
 

Yep, although ive not heard of it happening before, sounds very much like the stud had pierced the water jacket in the cylinder. I'm suprised though as really the thread should have stripped or stud sheared before the stud pierced the jacket. Are you sure you put a stud in a not a standard bolt? The stud should have 2 different length threaded sections with a smooth un threaded thinner section in the middle.

For a 2nd hand cylinder you'll be looking at paying around £40.
A rebore around £25
A new piston around £45
A small end bearing £8
A top end gasket set £20

Delivery charges to send the barrel off will probably take you up to a total of around £150

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

That's where I've went wrong then, was fitting a big one exhaust and the stud wouldn't tighten right up with the newmanifold on the exhaust

__________________


Guru

Status: Offline
Posts: 1332
Date:
Permalink  
 

So just to be clear for others ,it was a bolt tha was used for th cylinder-manifold fixings ?...this could save others from doing th same,anyhow sad to hear of ur bad luck fella ,chuck some photos up of th bore etc and I'm sure it's not so bad,if you have cracked th jacket it can be welded and sleeved for less than a new cylinder +rebore+etc+etc lol,you've come to th right place my friend haha It could just need the hole welded again and a new thread cut or helicoiled

__________________


Guru

Status: Offline
Posts: 1332
Date:
Permalink  
 

That's a wicked price if unused but before u lay any funds out let the lads on here see it lol we got some good info and someone on here might have one for less than that and if they r on here least u know they are ratted in the forum ...happy days

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

I'll be sure to let u guys see it stripping down tommorrow.
Robert.

__________________


Guru

Status: Offline
Posts: 1332
Date:
Permalink  
 

Kool man it's a good bunch on here ,I'm sure we'll b able 2 help in some way

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Aye some great info on here

__________________


Guru

Status: Offline
Posts: 1017
Date:
Permalink  
 

If you have found a NOS cylinder for 60 quid bite his arm off my friend! Even if you dont use it, stash it away and it'll just rise in price in years to come. Its worth double that as it is imo.

__________________


Guru

Status: Offline
Posts: 1332
Date:
Permalink  
 

^ what he said ^

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

Its getting posted tommorrow and ordered a piston etc so started stripping down earlier got the cylinder off can't see the damage though going tohave another look.

__________________


Guru

Status: Offline
Posts: 1332
Date:
Permalink  
 

Any piccys yet ?

__________________


DTR Respected Member

Status: Offline
Posts: 30
Date:
Permalink  
 

I can get some for u no visible damage still to remove powervalve so don't know if I'll see anything once that's out, what's the bedt eay to clean thep?

Cheers.

__________________
Page 1 of 1  sorted by
 
Quick Reply

Please log in to post quick replies.

Tweet this page Post to Digg Post to Del.icio.us


Create your own FREE Forum
Report Abuse
Powered by ActiveBoard